2001 Flyer

How to prepare a 2001 Flyer for use... this is for people who ever bought a bike or scooter and had to unpack and assemble it. (note: mostly humorous)

  • Inspect the box for damage.  If you find any, it's a good sign (never search store shelves for the pristene box - it always contains a defective product).
  • Carefully rip open the box.  Look inside and have a good cry.
  • Lift the Flyer and it's handlebar assembly out of the box. Notice how the handlebar post has been bouncing on the deck and leaving little marks.
  • Remove broken reflector(s) from the box and discard.
  • Remove deck hardware.  After stripping the heads of most of the screws, drill out the rest, discard and go buy some decent screws, washers and locknuts.
  • Remove factory tires.  Discard.  Gently tighten all spokes, put a new strip of rim tape on.  Put a set of tuffy tire liners inside a set of decent tires, and remount to rim.  Cry when you realize:
    • You mounted the directional tires on backwards
    • You forgot to note the assembly order for the rear wheel and drive hardware
  • Replace all the electrical connections that fell off 10 minutes after the scooter was thrown together in Thailand (can you say "Thai Stick for lunch"?)
  • Insert handlebar into steering post. Over-tighten, under-tighten, it doesn't matter.  Keep at it until it seems safe to ride.
  • Remove the remains of the shattered reflectors and put some nice high brightness flashing lamps on front and rear.
  • Plug in the 1 AMP over-charger that it came with and charge for three weeks. Order a new set of batteries and a decent charger as soon as possible.
  • Even after all that, you realize it's a total blast!

Revised 12/2007

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